Fiber laser cutting a steel sheet
Service · Sheet Metal Fabrication

Sheet metal — cut, bent, welded, finished, ready to install.

Fiber laser cutting, CNC press brake bending, MIG and TIG welding, PEM hardware, and full finishing — coordinated across our network of qualified Mexican fab shops. Steel, stainless, aluminum, copper, and brass from 24 ga to 1". You get a finished part, not a stack of flat blanks routed to three more vendors.

Cut Tolerance ±0.005"
Bend Tolerance ±1° / ±0.5°
Max Steel Thickness 1" (25 mm)
Max Bend Length 12 ft (3.6 m)
How GPW Works

One vendor across cut, bend, weld, hardware, and finish.

Sheet metal fails when it travels. The laser shop nests it efficiently, the bender hits ±1° on the angle, the welder distorts the panel, the powder coater fills the PEM threads, and the assembly line discovers it on Monday morning. You should not have to integrate four shops — we do that. Send us a flat pattern (DXF) or a 3D model (STEP) and we route the full sequence through a partner shop matched to your gauge, bend complexity, and finish requirement, then sign off the inspection report before you do.

// Engineering Review
Free DFM on every quote.

Bend relief, hole-to-bend distance, grain direction, K-factor, hardware compatibility, and nesting efficiency — flagged before the press brake, not after.

// Supplier Selection
Matched to the right shop.

Heavy-gauge weldments need a different partner than thin-gauge enclosures. We route to the shop with the right press brake tonnage, welding certifications, and finishing line.

// QC + Logistics
We sign off, not the shop.

Bend angle inspection, hardware pull-out checks, finish thickness, packaging to prevent scratching — consolidated under one Certificate of Conformance from GPW, delivered to your U.S. dock.

Network Capabilities

Specs that procurement can paste straight into the BOM.

The envelope below covers what our partner network handles routinely — from prototype enclosures to multi-thousand-piece production runs.

Cut Tolerance (Laser)
±0.005" (±0.13 mm) on profile and hole positions, fiber laser
Bend Tolerance
±1° standard angular · ±0.5° tight tolerance · ±0.010" dimensional. multi-bend parts
Max Steel Thickness
1.0" (25 mm) mild steel via fiber laser
Max Stainless Thickness
0.75" (19 mm) stainless 304 / 316
Max Aluminum Thickness
0.5" (12 mm) aluminum 5052 / 6061
Min Material Thickness
24 ga (0.024" / 0.6 mm) — thinner gauges available on request
Max Sheet Size
5 ft × 10 ft (1500 × 3000 mm) standard laser tables · larger formats on request
Max Bend Length
12 ft (3.6 m) press brake capacity
Min Inside Bend Radius
1× material thickness standard. 2× for 6061-T6 & hardened stainless
Min Hole Diameter (Laser)
Equal to 1× material thickness (e.g., 0.060" min hole in 16 ga)
Min Flange Length
4× material thickness + bend radius — shorter flanges slip from die
Welding
MIG (steel) · TIG (stainless, aluminum) · spot · stud. AWS-certified
Hardware Installation
PEM nuts, studs, standoffs · rivnuts · weld nuts/studs · self-clinching fasteners
Lead Time
2–4 weeks standard cut-bend-weld · 4–6 weeks complex weldments
File Formats
STEP + DXF flat pattern preferred · Parasolid · IGES · DWG · PDF
Send us the 3D, not just the flat pattern: a STEP file lets us check hole-to-bend distances, flange interference, and welded assembly fit. The flat pattern alone hides the failure modes that cost you a second prototype iteration.
Sub-Processes

Five operations, sequenced under one PO.

Sheet metal is not one process — it is a chain of operations. Each link has its own machine class, its own operator skill, and its own way to ruin the part if it goes to the wrong shop.

// Step 01

Fiber Laser Cutting + CNC Punching

Fiber laser is the default — clean edges, minimal burr, no heat distortion in thin gauge, cuts reflective metals (aluminum, copper, brass) that CO₂ lasers struggle with. CNC turret punching for high-volume blanks, louvers, embossments, countersinks, and lances. Both processes happen before bending so features can be located against bend lines accurately. Tight nesting drives material yield up and per-part cost down on production runs.

// Step 02

CNC Press Brake Bending

Programmed bend sequences hold ±1° standard, ±0.5° tight. Multi-bend parts with 8–12 bends repeat without accumulated error.

// Step 03

MIG / TIG / Spot / Stud Welding

MIG for steel structurals, TIG for stainless and aluminum, spot for sheet-to-sheet, stud for blind-side fasteners. AWS-certified welders.

// Step 04

PEM Hardware Installation

Press-fit nuts, studs, standoffs, rivnuts, weld nuts. Installed after forming, before finishing — so plating covers the install zone.

// Step 05

Powder Coat / Plate / Anodize

Powder coat (RAL/Pantone), zinc, nickel, anodize, chromate, passivation, silk screen. See full finishing options →

What We Build

Seven categories that cover most sheet metal work.

If your part starts as flat stock and needs cutting, bending, or welding — it falls into one of these.

// Most Common

Enclosures, Cabinets & Chassis

Electronics housings, telecom cabinets, server rack panels, industrial control enclosures, equipment chassis. Laser-cut, formed, welded, PEM-installed, powder-coated — ready to populate. Most include cutouts for connectors, displays, and ventilation.

Brackets & Mounts

L-brackets, Z-brackets, mounting plates, motor mounts, sensor brackets. Simple geometry, high volume, low cost per part.

Panels, Covers & Guards

Machine guards, access panels, equipment covers, decorative panels. Flat or formed with louvers, embossments, and cutouts.

Frames & Card Cages

Equipment frames, structural sub-assemblies, card cages with PEM hardware and threaded inserts. Welded or fastened.

Ductwork & HVAC

Rectangular and round duct sections, transitions, plenums. Formed and seam-welded in galvanized steel or stainless.

Bus Bars & Heat Sinks

Copper bus bars, EMI shields, ground planes, stamped/formed heat spreaders, RF shielding for electronics.

Prototypes & Pre-Production

One-off and low-volume prototypes — same fab process as production, no soft tooling required.

Materials & Gauges

From thin-gauge electronics to heavy structurals.

Common gauges run from 24 ga (0.024", easily formed) through 10 ga (0.135", requires high tonnage). Heavier plate up to 1" available for structural work.

Steels

4 grades
Mild Steel (CRS) 10–24 ga — brackets, frames, enclosures, guards
Mild Steel (HRS) 10–16 ga — heavy brackets, base plates, structurals
Galvanized G60 / G90 zinc-coated — HVAC, outdoor enclosures
Stainless 304 10–24 ga — food, outdoor, medical housings
Stainless 316 / 430 12–24 ga — chemical, marine, decorative panels

Aluminum & Non-Ferrous

5 grades
Aluminum 5052 10–22 ga — best formability, marine corrosion resistance
Aluminum 6061-T6 10–20 ga — structural; needs 1.5–2× bend radius
Aluminum 3003 16–24 ga — deep-drawn parts, ductwork, kitchen equipment
Copper 16–24 ga — bus bars, heat spreaders, RF shielding
Brass 16–24 ga — decorative panels, electrical connectors
Gauge reference: 24 ga = 0.024" (0.6 mm), 16 ga = 0.060" (1.5 mm), 10 ga = 0.135" (3.4 mm). Heavier gauges (3/16" plate and up) require higher press brake tonnage and may route to a different partner. See all metals with detailed properties →
PEM & Self-Clinching Hardware

Threaded fasteners installed before finishing.

PEM hardware lets you bolt assemblies together without welding nuts or back-side access. Installed after forming, before powder coat — so the finish covers the install zone for corrosion protection.

PEM Press Nuts

Threaded inserts pressed into thin sheet — M3 to M10 metric, #4 to 3/8" UNC.

PEM Studs

Threaded studs for through-bolting components from the back side.

PEM Standoffs

Threaded spacers for mounting boards above the chassis surface.

Rivet Nuts (Rivnuts)

Threaded rivets for blind-side installation when back access is impossible.

Weld Nuts & Studs

Resistance-welded into heavier sheet for high-load fastening points.

Self-Clinching Fasteners

Permanent installation in ductile metals — flush front face, no back-side access.

Surface Finishing

Eight finish options coordinated with the cut and bend.

Sheet metal almost always ships finished — for corrosion protection, appearance, or both. We sequence finishing into the same PO as cut, bend, and weld.

// Most Common

Powder Coating

Durable, chip-resistant, UV-stable. Full RAL and Pantone range. Thickness 0.002–0.006". Indoor and outdoor.

Wet Paint

Custom color matching, multi-color graphics, small batches. Less durable than powder.

Zinc Plating

Low-cost corrosion protection for steel. Clear or yellow chromate. Brackets, fasteners, internal parts.

Nickel Plating

Better corrosion resistance than zinc. Provides EMI shielding on enclosures.

Anodizing (Aluminum)

Type II for color + corrosion. Type III hard coat for wear resistance.

Passivation (Stainless)

Removes free iron from laser-cut edges. Improves corrosion resistance per ASTM A967.

Chromate / Alodine

Conversion coating for aluminum — corrosion barrier and primer for paint adhesion. MIL-DTL-5541.

Silk Screen Printing

Permanent labels, logos, control panel markings, and identification on flat surfaces.

DFM Tips

Six rules our DFM review catches most often.

Designing with these in mind saves you a prototype iteration. We flag every issue free of charge before quoting.

// Rule 01

Add bend relief

Where a bend meets an edge or another feature. Without relief, the material tears or deforms. Relief width ≥ material thickness, length ≥ bend radius.

// Rule 02

Hold holes off the bend line

Holes too close to the bend distort during forming. Minimum: 2.5× material thickness + bend radius from hole edge to bend line.

// Rule 03

Mind the minimum flange

Flanges shorter than 4× material thickness slip out of the press brake die. Lengthen the flange or use a different forming method.

// Rule 04

Bend perpendicular to grain

Bending across the grain is stronger and less likely to crack. Critical on stainless and high-strength aluminum (6061-T6 in particular).

// Rule 05

Use tabs and slots for welding

Self-locating tab-and-slot joints reduce welding fixture cost and improve weld accuracy — especially on enclosures and frames.

// Rule 06

Keep the bend radius consistent

Use the same inside bend radius across the part. Multiple radii require tooling changes — adds cost and time on every bend.

Not sure if your design works for sheet metal? Upload it — our DFM review catches these issues before quoting. Free DFM Review →
Project Flow

5 steps from RFQ to delivery.

01

Submit RFQ

Flat pattern (DXF) or 3D model (STEP) with material, gauge, quantity, finish, and hardware requirements.

02

DFM + Quote

Engineering review of bend feasibility, hole-to-bend distance, grain, hardware, nesting. Quote within 24 business hours.

03

First Article

Fabricated through the full sequence: cut → bend → weld → hardware → finish. Inspected before production.

04

Production Run

Production per approved first article. In-process checks at each operation. Final inspection on dimensions, bend angles, hardware.

05

Finish + Ship

Powder coat / plate / paint, packaged to prevent scratching, delivered to your U.S. dock with inspection report and CoC.

FAQ

Sheet metal — answered.

What is the maximum sheet size you can process?

Standard fiber laser tables in our network handle 5 ft × 10 ft (1500 × 3000 mm) sheets. Press brakes go up to 12 ft (3600 mm) bend length. Larger formats are available on request — send your dimensions and we confirm feasibility within 24 hours.

Can you combine sheet metal with CNC machined features?

Yes. Some parts require flat sheet operations (cutting, bending) plus machined features (tapped holes, reamed bores, milled mounting surfaces). We coordinate both processes through our network and deliver a single finished part with one Certificate of Conformance.

Do you handle PEM hardware installation?

Yes — PEM press-fit nuts, studs, standoffs, rivnuts, weld nuts, and self-clinching fasteners. Hardware is installed after forming, before finishing, so plating or powder coat covers the installation area for corrosion protection.

What finishes are available for sheet metal?

Powder coating (most common, full RAL/Pantone), wet paint, zinc plating, nickel plating, anodizing for aluminum (Type II color or Type III hard coat), passivation for stainless, chromate/Alodine conversion coating, and silk-screen printing for labels and panel markings. Full options on the Surface Finishing page →

Can you weld aluminum?

Yes — TIG welding for aluminum 5052, 6061, and 3003. Requires clean material, proper fixturing, and experienced welders. We TIG-weld aluminum enclosures, frames, and structural assemblies through partner shops with certified welders (AWS D1.1 / D1.2 / D1.6 as required).

What are typical lead times?

2–4 weeks for standard cut-bend-weld jobs. Complex weldments, large assemblies, or finishing-heavy parts may take 4–6 weeks. Expedite available on most jobs — quoted on a per-project basis depending on partner capacity.

Do you operate your own machines, or do you use partner shops?

GPW operates a network of qualified sheet metal partner shops across Mexico — fiber laser cutting, CNC press brakes, MIG/TIG welding, PEM hardware installation, and finishing. We handle engineering review, supplier selection, quality control, and logistics. You never coordinate with the partner shop directly. One quote, one PO, one Certificate of Conformance from GPW.

// Ready to quote

Send us your flat pattern.

Material, gauge, quantity, finish, and hardware. We respond within 24 business hours with pricing and a free DFM review — matched to the right sheet metal partner shop in our network.

No minimum order · NDA available · [email protected]

Need the enclosure fabricated AND the electronics assembled inside?

GPW's Electromechanical Assembly division integrates sheet metal enclosures with PCB assembly, cable harness, and end-of-line testing — the complete product, not just the housing.

See EMS Assembly